![]() ![]() Reconnect the joint and slide the tubing over the exposed blades. Seperate the joint and slide a piece of insulated tubing or heat shrink tubing past one of the connectors. Now criss-cross the connectors and then straighten the joint until the hooks secure the connection. Do not allow too much wire to be exposed through the connector onto the blade portion or you will not be able to join the two halves later. Strip your wire ends and twist the exposed wire, install a knife splice on each end. The slack will allow for connection of the two connector halves later. To install a knife splice connector cut your wire in two where you would like the joint to seperate, leave enough spare wire behind the joint location to strip and install the connectors and leaving a bit of slack in the wire. The female side has a flat end with rolled sides and a locking or security tang buit in. A PIDG connector male end has a flat rectangular blade at the lug end. A PIDG connector differs by having a male and female portion attached to either end of the wire. A knife splice differs by having a flat tab of metal with a small hook at the end. They also crimp like standard lug terminals. The knife splices and PIDG connectors are color coded the same as terminal connectors for the same gauges of wire. The types of connectors used in this application are knife splices and PIDG connectors. In areas where you will likely need to disconnect a single wire during inspections or for regular repairs, one of two types of connectors can be used. If there appears to not be enough exposed wire in the contact area, strip off a bit more insulation. If the exposed wire extends into the cuff simply trim off a bit of the exposed wire. This provides electrical, moisture and corrosion protection for the completed crimped terminal. The insulation should be over the wire in the cuff area of the terminal. When you strip the wire, you want enough exposed wire to make good contact inside the terminal. Being of a see through design allows the assembler to inspect the stripped wire for proper position and crimp, in the completed connector.Īt the back of the terminal you will see a sort of flage or cuff. The aviation variety of terminal connectors is colored yet transparent. Be sure to order an adequate amount of the red ones. Red can be used on wire gauge sizes ranging from 22-16 AWG. The red variety will be the ones you grab the most often. Hole diameters in the lug also vary in size to match with most common hardware you are likely to connect to. ![]() Terminal connectors come in a standard color code of red ( which can look pink), blue and yellow and are the most common found in homebuilt aircraft. ![]()
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